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8mm~30mm Copper Rod Continuous Casting Production Line

8mm~30mm Copper Rod Continuous Casting Production Line
Price: US $ 60000-180000/Piece
Trade Terms: FOB,CFR,CIF
Min Order: 1/Piece
Pay Type: L/C,T/T
Prod Model: FCC
Markets: North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe
Voltage: 380V/400V/415V/440V
Application: Copper Rod, Wire, Strip Continuous Casting Machine
Casting Mode: Upward Casting
Furnace Type: Power Frequency Furnace
Color: Blue, Green or Else
Input Frequency: 50Hz/60Hz
Copper Rod Size: Diameter 8mm~
Strands Amount: 2, 4, 6, or Else
Capacity: Yearly 1000tons~
Feature: Good Final Product Quality, High Frequency, Energy

Product Description

8mm~30mm Copper Rod Continuous Casting Production Line

Copper rod continuous casting machine is specially used for making copper rod with different sizes.
In the copper rod continuous casting machine production line, Copper cathode to be put on the furnace through the lifting system for baking→Ajust the feeding speed according to the casting speed. Feed the copper cathode into the melting furnace for melting (charcle to be used for avoiding the oxygen) → Flow into the transition part (charcle still need to be used for avoiding the oxygen) → Flow into the holding furnace → Flow into the crystallizer, and the copper rods come out → Flow into the casting device → Go through the output frame →Go through the separate shelf (to separate each rod)  → Go through the tension tower ( to contrl the take up speed) → Go through the take up machine, and finish coiling → Next process

Equipment Composing:
 1. Furnace
This copper rod production line adopts power frequency induction furnace, which is consist of furnace body, furnace frame and inductor. The outside of the furnace body is steel structure and the inside is consist of fire-clay brick and quartz sand. The function of the furnace frame is support-ing the whole furnace. The furnace is fixed on the base by the foot screw. The inductor is made up of coil, water jacket, iron core and copper-ring. There are coils with water-jacket at the high voltage side. The voltage is adjustable step by step from 90V to 420V.There are short-circuit copper rings at the low-voltage side. After set up an electric circuit, it can emerge big current flow in the copper ring with the electromagnetic induction. The big current flow can melt the copper ring and electrolytic copper putted into the furnace. The water jacket and coil is cooled by the water. The cooling water is cycling and supplied by the cooling water system.   
2. Copper melting channel & Crystallizer
Crystallizers and melting channel
3. Continuous casting machine  
The copper rod continuous casting machine is the main part of the production line. It consists of drawing mechanism, following mechanism of liquid level and freezer.
The drawing mechanism is made up of A.C. servo motor, two groups of drawing rollers and so on..It can produce 0-1000 times interval rotation per minute and draw up the copper rod continuous by the drawing rollers. One of the drawing mechanisms can drive 5 drawing rollers and draw up 5 copper rods.The following mechanism of liquid level guarantee that the deep of the freezer inserting into the copper liquid is relative stable.The freezer can cool the copper liquid into copper rod by heat exchange. Every freezer can be changed and controlled alone.
4. Frame of guide pulley
The frame of guide pulley is installed above the continuous casting machine. It is consist of platform, support, vertical guide pulley and cylinder. It can lead the copper rod to the every double-head wind machine without disturbance.
5. Limited device 
The caging device are two devices installed between the frame of guide pulley and double-head wind machine. It is fitted with 5 groups of 24V up and down spacing which can control the speed of double-head wind machine by the electrical signal produced by the copper rod touching the up or down spacing.
6. Double-station coiling machine
The double-station coiling machine is made up of the drawing rollers, revolving chassis and spooling take-up unit. Every double-station coiling machine can take-up two copper rods.
7. Cooling-water system
The cooling water system is a cycling system. It can supply 0.2-0.4Mpa cooling water for freezer, water jacket, coil. It is consist of 150M3 water pool, water pump, tube and cooling water tower. The temperature of water supplied to the system is 20-30 and the quantity of water flow is 50 M3/H7,Electrical system .
Cooling method: Water in and out from the two holes.
8. Electric control system
The electric control system consists of electrical power and control system.
The electric power system supply the energy to every inductor through the power cabinets. The control system control the combined furnace, main machine, double-head wind machine and cooling water system pledging them to work in order. The control system of combined furnace is consist of melting furnace system and holding furnace system. The melting furnace operation cabinet and holding furnace operation cabinet are installed near the system.
Control buttons for start and stop, rotary switch for adjustment, meters for displaying power, voltage and current. 
9. Charging system
The system can charge whole piece of copper plate.
10. Thermosister 
The thermosister is consist of temperature of copper liquid and temperature of cooling water.

Our Service:
* We offer fast and effective answer for any of your inquiry and consulting before sale.             
* We offer factory visit at any time, and can take you to our nearby customer's plants for visit. 
* We offer free electric system and layout drawings for your plant.
* We offer free training for your workers about how to use and maintain the machine.
* We offer free online technical support, fast solution in 12 hours after sale.
* We offer lifetime favourable prices for spare parts for you future use.
 
China ELECTRIC, Shanghai FORTUNE ELECTRIC Co., Ltd. is located in Shanghai China. It has employees more than 1000. Its factory is about 30, 000~50, 000 square meters. It passed ISO 9001: 2008. All its products passed CE Certificate for European Union, UL and CSA for North America, GOST for Russia and SONCAP for Nigeria.

China ELECTRIC is qualified to issue Form E Certificate of Origin for ASEAN customers, China-Pakistan FTA Certificate of Origin and all Preferential Certificate of Origin for Peru, Chile, India, Bangladesh and Sri Lanka. It also permitted to issue CIQ Certificate of Pre-shipment Inspection for exporting to Africa, such as Egypt.

China ELECTRIC is specialized in manufacturing and exporting electrical machines. Its main products are as below:
GW-JJ series aluminum shell mechanical tilting coreless medium frequency induction melting furnace, induction holding furnace;
GWG-J (GW-J) series steel shell hydraulic tilting coreless medium frequency induction melting furnace, induction holding furnace;
HX series electric steel-making arc furnace;
LF series ladle refinery furnace;
Continuous casting machine, CCM;
Z2, Z4 series DC motor;
Z series medium/large size DC motor;
ZYZJ series DC motor for sugarcane mill;
ZJJ800 series DC motor for rolling mill auxiliary drive
ZFQZ series frequently starting/braking DC Motor
ZSN4 series DC Motor for driving cement rotary kiln
Y, Y2, YKK, YKS series medium/large size squirrel-cage motor;
YR, YRKK, YRKS series medium/large size wound rotor slip ring motor;
YLS, YLKK, YLKS, YLST, YLKKT, YLKST series vertical type medium/large size squirrel-cage motor;
VHS series IEC standard Vertical hollow shaft motor;
OHS series NEMA standard Vertical hollow shaft motor;
China ELECTRIC is one of the biggest manufacturer and exporter for medium frequency induction melting furnace, high voltage motor and DC motor.

Customer satisfaction is the mission of China ELECTRIC. Professional, timely and careful is the basic essence and work attitude of China ELECTRIC's every member.

Thanks to the competitiveness both in quality, service and price, China ELECTRIC's products are distributed to most of the countries and regions around the world, such as Bulgaria, Croatia, Romania, Slovenia, Turkey, Armenia, Azerbaijan, Ukraine, Kazakhstan, Uzbekistan, Russia, Iran, Dubai, Yemen, Saudi Arabia, Egypt, Nigeria, South Africa, Pakistan, Sri Lanka, Mexico, Chile, Peru, Bolivia, Uruguay, Argentina, Australia, Singapore, Malaysia, Vietnam, Thailand, Indonesia, Philippines and etc. China ELECTRIC warmly welcomes both former and new customers to further develop business relationship and partnership for prosperous futures.

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  • Shanghai Fortune Electric Co., Ltd.

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