Project for Z shape steel roll forming machine
In technical parameters
100mm≤ ≤ 400mm.
According to producing requirement can roll steel sheet between 100mm≤ ≤ 400mm
Raw material request: Q235 cool steel
Thickness: 1.5--3mm.
Line speed during hole punching: 0-12m/mi
Total power: About 49kw, gross weight about 15 tons.
Manufacturing technique:
Process flow
De-coiler-----leveling ----hole punching----roll forming---cutting ---collection
3, Equipment consists:
Passive de-coiler 1
Leveling machine 1
Punching press 1
Punching mould 2
Main forming machine
16stations, 45kw frequency change motor,
Roll material: Cr 40
Hydraulic follow-up cutting machine
Cutting blade 4
Run-out table
Electric panel
PLC control system
General structure of equipment
3.1 Passive de-coiler
100_400mm; 2.5--4mm;
Parameter: Width of material: 100_400mm thickness: 2.5--4mm;
Inner diameter of coil: 508mm; Inner expansion range:
Outer max. Diameter: Φ 1500mm; Max. Loading: ≤ 5T
3.2 Leveling machine
Working roller: Nine rollers type leveling machine
3.4 Punching frame: Four column type punching frame.
Forming station: 16sets
Forming variety: Z
400mm material max. Width: 400mm
The diameter of the roller axis: 90mm
Roll mould material: Gcr15, quenching treatment: HRC58-62
45kw, ZQ400.
Drive type: 45kw frequency conversion electromotor, ZQ400 Main speed reducer. With autocephaly distribute gear case
Cutting type: Hydraulic cutting
Blade type: Close type die cavity cutter
Cr12, HRC56-58
Material of blade: Cr12, quench treatment, hardness HRC56-58
Run-out table
Structure: Roller type with no power
Electric control system
Full line is controlled by PLC control system, touch screen operation to achieve the human and PLC interactive. The operator can monitor the setting program (programmable control)and modify the parameter to control the line. Also can check the running status, parameter and error indication etc.
Operation type: Manual /auto two type switch. In manual position: Can run the each part of the machine. In auto position: Can run the full line. The emergency stop ensure the safe of the equipment and operator.
Machine side is equipped with the manual operation control panel for convenient worker to operate;
Entire line surveillance function: To reach surveillance production line movement condition, realizes to various locations production condition surveillance.
Suzhou Tianyuan Equipment Technology Co., Ltd hiving off from Suzhou Savera Shangwu Elevator Riding System Co., Ltd into an independent company has specialized in manufacturing Precision High Frequency Welded product mill for industries and products like elevator guide rail, roll formed steel products for elevator and escalator, pipes and tubes for oil etc. The main products of company including Precision High Frequency Welding Pipe Mill, Cold Roll Forming Machine, Cable tray roll forming machine, highway guardrail roll forming machine, steel shelf roll forming machine, scaffold panel roll forming machine, C channel roll forming machine and Elevator Hollow Guide Rail Forming Machine. We developed and designed Elevator hollow guide rail forming machine, High speed shape steel roll forming machine, Automatic shearing & butt welding machine are leading the industry.
At present, the sales network of company is covering Southeast Asia and Middle East. We have office or agent inVietnam, Thailand, Indonesia, Malaysia, India, andEastern Europe. Under the principles of leading technology, trusty quality, excellent service, company becomes one of most competitive one in the Industry step by step.
