1. Roll forming technical
Run-out Decoiler -flatting-clamp deliver, punching-roll forming-cut-to-length
2. Equipment capabilities
1). It can according to the need to produce the steel width
2). (60mm≤ -≤ 860mm) many kinds of specification electric cable bridges and other structure product.
3). Product speed by punching: 2.5-5m/min
4). Continuous rollforming speed: 10-15m/min
5). Material thickness: 1-2mm
6). Material require: Q235 cold roll steel
7). Production line has automatic and manual two operating mode, may realize the linkage and the partition revolution work.
3. Main composition of machine
This unit consists of the decoiler, ML-900 flatting, 200 punch, die, servo feeding, guider, main roll forming machine, follow cutting, cut-to-length part, recoiler, electrical control cabinet; etc.
4. Each part major technical parameters
4.1 Drive decoiler
1). Material width 860mm
2). Material weight 6000kg
3). Material outer diameter 1200mm
4). Drive power: Electromotor and speed reducer integration, 4KW frequency conversion electromotor
5). Frame type: Cantalever inner support, manual handle afterbody, pneumatic press cantalever.
4.2 Flatting
1) Working rolls: 11 rolls, up 4/down 5, the residual 2 rolls is clamp deliver rolls.
2) Flatting bound: Material thickness 1-2mm, material width 100-860mm
3) Drive power: 5.5kw frequency conversion electromotor
4) Speed reducer model: ZQ250
5) Flatting speed: 3-10 m/min
6) Parenthesis up and down a pair of fortified wheel
4.3 Continual punching mould
1. Amount: Each kind of width specification 1 set dies, total 6 sets
2. Die require: Cr12 quench
4.4 Servo feeding set
1. Ervo electromotor power: 4.4kw
2. Multistage type feeding, memory ten group of memory functions
3. Man-machine contact surface numerical control system
4. Uses Mitsubishi servometer
4.5 Holds material (use in cushion section)
The roller type, the both sides have the bearing support, 3 sets, use in holding the material and under the deposited material spacing
4.6 Guider
A pair of horizontal roller and two pairs of vertical guide rolls, total 1 sets
4.7 Main roll forming machine
1. Type: GY180(Extra wide)
2. Rack structure: Dragon Gate type memorial arch frame
3. Forming frame: 16 sets
4. Forming variety: Bridge frame
5. Material max width: 860mm
6. Material max thickness: ≤ 2.0mm
7. Forming width: 100-600mm
8. Forming height: 50-100mm
9. The diameter of the roller axis: 85mm
10. Roll mould material: Gcr15, quenching treatment: HRC58-62
11. Drive type: 30kw frequency conversion electromotor, ZQ500 Main speed reducer
4.8 Hydraulic cutting
1. Hydraulic pumping station: 5.5kw
2. Blade cuttimg, blade material Cr12, quench treatment
4.9 Electrical control
4.9.1 Main operation control cubicle
1) Amount: 1 set
2) Frequency conversion: 3 sets(in main control cubicle, control decoiler, flatting and roll forming machine)
3) PLC control: 1 set
4) 8 inch liquid crystal touchscreens
5) All electrical element is the Mitsubishi original installation brand
4.9.2 Assistant control cubicle
Amount: 3 sets (follow decoiler, flatting, roll forming machine)
Control styp: Manual handle
5. Produce condition
Capability: About 71.5kw
Production land area: 33m*3m
6. After-sale service
1. We see to the equipment's installment, the debugging and free training operators
2. We offer the equipment's details(including the drawing of roll forming mould, Electric appliance schematic diagram, equipment diagram and so on).
Suzhou Tianyuan Equipment Technology Co., Ltd hiving off from Suzhou Savera Shangwu Elevator Riding System Co., Ltd into an independent company has specialized in manufacturing Precision High Frequency Welded product mill for industries and products like elevator guide rail, roll formed steel products for elevator and escalator, pipes and tubes for oil etc. The main products of company including Precision High Frequency Welding Pipe Mill, Cold Roll Forming Machine, Cable tray roll forming machine, highway guardrail roll forming machine, steel shelf roll forming machine, scaffold panel roll forming machine, C channel roll forming machine and Elevator Hollow Guide Rail Forming Machine. We developed and designed Elevator hollow guide rail forming machine, High speed shape steel roll forming machine, Automatic shearing & butt welding machine are leading the industry.
At present, the sales network of company is covering Southeast Asia and Middle East. We have office or agent inVietnam, Thailand, Indonesia, Malaysia, India, andEastern Europe. Under the principles of leading technology, trusty quality, excellent service, company becomes one of most competitive one in the Industry step by step.
