Technical Specifications For UL+Z-1800+255/12 Copper Rod Continuous Casting & Rolling Machine
I. Application
This machine is applied to manufacture 8mm bright copper rod by adopting a technology of continuous casting and rolling. Cathode copper or Scrap copper is chosen as raw materials. This production line is composed of the following parts: shaft melting furnace, holding furnace, 60T reverberatory furnace, 5-wheel continuous casting machine, automatic scrolling shearer, straightening & edge shaver, casting bar brushing machine, continuous rolling machine and orbital coiler and electrical control system, and so on.
II.Main Technical Data
1. Dia. of copper rod ø8 mm
2. Production capacity 12-16T/hour
3. Speed of ingots out 6.4-15.56 m/min
4. Finished rolling speed Vmax=9.8m/s
5. Diameter of crystallizing wheel φ1800mm
6. Crystal wheel driven motor Y112M-4? 4KW 1440r/min(AC Frequency converter)
7. Continuous rolling mill motor Z4-355-12 450KW 1000r/min(With speed regulator) 8. No. of rolling stand 12 stands (2Horizontal roller, 2 Vertical roller, 8 'Y' type transmission stand)
9. Rod coiling type Centrifuge head-swinging
10. Roller nominal diameter Φ255mm
11. Coiling diameter Φ1200-Φ1900mm
12. Coiling weight 3.0-5.0 t
13. Total power ~650KW(not include furnace)
14. Total weight 82 tons (not include the furnace)
15.Overall dimensions ~41.7×7.8×6.1m?
(not include furnaces and recycling cooling and filtering system)
III. Technical Specifications
1. Shaft melting furnace and holding furnace one set
a. Shaft furnace type: shaft type
Melting rate: 12-16t/h
Time for melting start (from solid to melting start): less than 2 hours
Height from melting outlet to material inlet bottom: no less than 6m
Height of furnace (chimney and foundation except): not less than 8.6m
Feeding type: tipper-hopper
Capacity of feeding device: 5t
b. Holding furnace type: hydraulic tilting type
Capacity: 8-10T
Max. Tilting angle: more than 70°
c. Temperature controlling precision: +10°
Gas consumption: 55-65m3 (for each ton copper rod)
d. Lining of shaft furnace and holding furnace: Sic bricks
Trough (upside and downside): closing trough system
Combustion system: automatic/manual control (automatic ignition), with?? protection device.
Main nozzle for shaft furnace: 800,000Kcal/hour, 12pcs
Nozzle for holding furnace: 500,000Kcal/hour, 2pcs
Small nozzle for trough: 50,000Kcal/hour
Upside troug 8pcs
Downside trough 8pcs
Fuel: natural gas
Natural gas: 8,500Kcal/m3
Gas pressure of the inlet: 8-12kpa
2. Stationary reverberatory furnace one set
Application: refining the red copper scrap
Type: stationary
Capacity: 60+5%MT
Heating fuel: natural gas or heavy oil
Melting rate: 15T/h
For more information, please feel free to contact us.
The Deyang Dedong Electrotechnical Machinery Manufacture Co., Ltd is located in Deyang city, Sichuan Province where is a processing center with heavy industries. The company has been engaging in manufacture of specialized wire & cable equipments for 35 years. It is a private joint-stock enterprise which puts design, machining, manufacture, installation and commissioning into integrity.
Getting support from its technicians with high quality and high academic credentials and teams with advanced management ideas and market administration ability, with the persistent standpoint of market-oriented development, the company strives for promptly providing customers with high-tech products and services characterized as "prompt services for new products with super quality and competitive price".
Company's machining capabilities cover an extensive range, with a well-equipped machining workshop, assembly, assembly workshop, welding workshop, heat treatment workshop, tool workshop, gear processing workshops, and fixture workshop attached to the production department, the annual output value reached more than 30 million.
"Dedong Electrotechnical", which is the council member unit of China electrotechnical professional association, passed through the certification of national GB/T19001-2000 quality management system and obtained an honorary title of Sichuan quality credibility enterprise in 2007. The company owns an independent export right.
The main products in our company have aluminum, alloy/copper rod continuous casting and rolling line, aluminum/copper wire drawing machine, wire stranding machine, continuous lead sheathing extruder etc., which have been exported to many countries, gotten high evaluations from customers all over the world.
Sincerely inviting you to hold us together to win the market and create a bright future.
