Work Flow:
1. Roll forming technical
Decoiler-flatting- clamp deliver, punching- roll forming- cut-to-length- run-out
2. Equipment capabilities
1. It can according to the need to produce the steel width 2. (60mm≤ -≤ 860mm) many kinds of specification electric cable bridges and other structure product.
3. Product speed by punching: 2.5-5m/min
4. Continuous rollforming speed: 10-15m/min
5. Material thickness: 1-2mm
6. Material require: Q235 cold roll steel
7. Production line has automatic and manual two operating mode, may realize the linkage and the partition revolution work.
3. Main composition of machine
This unit consists of the decoiler, ML-900 flatting, 200 punch, die, servo feeding, guider, main roll forming machine, follow cutting, cut-to-length part, recoiler, electrical control cabinet; etc.
4. Each part major technical parameters
4.1 Drive decoiler
1. Material width-860mm
2. Material weight-6000kg
3. Material outer diameter-1200mm
4. Drive power: Electromotor and speed reducer integration, 4KW frequency conversion electromotor
5. Frame type: Cantalever inner support, manual handle afterbody, pneumatic press cantalever.
4.2 flatting
1. Working rolls: 11 rolls, up 4/down 5, the residual 2 rolls is clamp deliver rolls.
2. Flatting bound: Material thickness 1-2mm, material width 100-860mm
3. Drive power: 5.5kw frequency conversion electromotor
4. Speed reducer model: ZQ250
5. Flatting speed: 3-10 m/min
6. Parenthesis up and down a pair of fortified wheel
4.3 continual punching mould
1. Amount: Each kind of width specification 1 set dies, total 6 sets
2. Die require: Cr12 quench
4.4 servo feeding set
S1. Ervo electromotor power: 4.4kw
2. Multistage type feeding, memory ten group of memory functions
3. Man-machine contact surface numerical control system
4. Uses Mitsubishi servometer
4.5 Holds material (use in cushion section)
The roller type, the both sides have the bearing support, 3 sets, use in holding the material and under the deposited material spacing.
4.6 guider
A pair of horizontal roller and two pairs of vertical guide rolls, total 1 sets
4.7 main roll forming machine
1. Type: GY180(Extra wide)
2. Rack structure: Dragon Gate type memorial arch frame
3. Forming frame: 16 sets
4. Forming variety: Bridge frame
5. Material max width: 860mm
6. Material max thickness: ≤ 2.0mm
7. Forming width: 100-600mm
8. Forming height: 50-100mm
9. The diameter of the roller axis: -85mm
10. Roll mould material: Gcr15, quenching treatment: HRC58-62
11. Drive type: 30kw frequency conversion electromotor, ZQ500 Main speed reducer
4.8 hydraulic cutting
1. Hydraulic pumping station: 5.5kw
2. Blade cuttimg, blade material Cr12, quench treatment
4.9 Electrical control
4.9.1 Main operation control cubicle
1. Amount: 1 set
2. Frequency conversion: 3 sets(in main control cubicle, control decoiler, flatting and roll forming machine)
3. PLC control: 1 set
4.8 inch liquid crystal touchscreens
5. All electrical element is the Mitsubishi original installation brand
4.9.2 assistant control cubicle
Amount: 3 sets (follow decoiler, flatting, roll forming machine)
Control styp: Manual handle
5. Produce condition
Capability: About 71.5kw
Production land area: 33m*3m
6. After-sale service
1. We see to the equipment's installment, the debugging and free training operators
2. We offer the equipment's details(including the drawing of roll forming mould, Electric appliance schematic diagram, equipment diagram and so on )
Wuxi Jing Jia International Trade Co., Ltd. is located by the coast of beautiful Tai Lake of the Yangtze River Delta, Wuxi, with Shanghai-Nanjing Railway, Xin-Chang Railway, Beijing-Shanghai Expressway, Shanghai-Nanjing Expressway and Huyi Expressway converging and the Grand Canal (China) passing through, only 100m from National Highway 312. It is a modern technology enterprise integrating R&D, manufacture, technical service and import & export trade. Our tenet is "Build Credit Once, Serve You Forever!
To adapt to the development of domestic and foreign steel structure, the company has been engaged in production of steel structure roofs and wall containment channeled steel plate equipment for years. It is also committed to the R&D of new products. We have developed many series of channeled steel plate production lines from the initial monolayer corrugated sheet pressing production line, such as slitting line production line, series hidden gripping wall roof plate production line, series colorbond sandwiched steel plate production line, series C-type steel and Z-type steel numerical control tape punching and purlin production line, series floor steel bearing plate production line, PU load board production line, series arch roof with or without beam and series production equipment, fully meeting requirements of all steel buildings.
Our company has strong technical strength, high-level management personnel, strong production capacity and complete quality tracking and detection. We have passed the certification of ISO9001: 2000 Quality Management System, and the quality management during production strictly executes 9001 standard. The company has ranked among the industry in China, our users spread all over China and our products are exported to many countries and regions in Southeast Asia, South Africa, America, etc. We have established good cooperative relationship with many manufacturers and distributors, forming wide product marketing channels.
Wuxi Jing Jia International Trade Co., Ltd. will give play to its advantages of technology, market channel and market development capacity to provide professional and excellent service for manufacturers and users at home and abroad.
