| Prod Model: |
UL+Z-1600+255/14 |
| Markets: |
North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe |
Product Description
Application and composition
1. By means of continuous casting & rolling, this line works to produce diameter Φ 9.5mm or Φ 12mm pure aluminum rod, Al-Mg or Al-Mg-Si alloy aluminum rod with high conductivity.
2. It is mainly composed of a round shaped rapid energy-saving melting furnace with water-magnetic mixer, filtering and degassing device, five-wheel casting machine, roller shears, auxiliary hydraulic shears, motorized straightener, multi-frequency induction heater, rolling mill, oil lubrication system, emulsion lubrication system, quenching unit, coiler with two baskets and electric control system.
|
Main parts |
item |
specification |
|
Round shaped rapid energy-saving melting furnace |
Capacity |
2X12 t(Equipped with water-magnetic mixer) |
Filtering and degassing device
|
Degassing mode |
Degassing with inert gases through graphite rotor rotating and mixing |
|
Degassing capacity |
30~ 100kg /min |
|
Degassing efficiency |
50~70% |
|
Casting machine |
Casting wheel dia. |
1600mm |
|
Casting bar speed |
8~ 12m /min |
|
Casting bar section |
2300 mm 2 |
|
Roller shears |
Shearing length |
~ 700mm |
|
Motor |
15kw(AC) |
|
Motorized Straightener |
No. of straightening roller |
5 |
|
Power of motor for drive unit |
3kW |
|
Auxiliary hydraulic shears |
Max. shearing force |
14000kg |
|
Max. shearing stroke |
85mm |
|
Rolling mill |
Type |
Horizontal or vertical two-rollers stand for roughing rolling; Three-roller stand for finish rolling |
|
Outlet rod dia. |
9.5mm , 12mm |
|
No. of rolling stand |
14 |
|
Finished rolling speed |
4~ 6m /s |
|
Production capacity |
2.6~4 t/h |
|
Main motor |
355kw (DC) |
Quenching unit
|
Number of quenching box |
8 |
|
Temperature of outlet rod |
< 100ºC |
|
Consumption of cooling water |
50 m 3 /h |
|
Coiler with two baskets |
Drive speed |
7.5m /s |
|
Dia of coiling |
1400mm |
|
Motor for coiler |
4kw (AC) |
|
coiling basket |
1800mmX 1500mm |
|
Coil’s weight |
1500 -2000kg |
|
Multi-frequency induction heater |
Frequency of intermediate-frequency voltage |
350Hz |
|
Max. output power |
300kW |