Stude and Track Roll Forming Machine
Main Parameters of Forming Machine:
1) Forming Speed: About 15m/min. (excluding the cutting time)
2) Main Motor Power: 4KW (Depend on final design)
3) Hydraulic Station Power: 2.2KW (Depend on final design)
4) Control System: Mitsubishi PLC and transducer (Japan)
5) Encoder: Nemicon (Japan)
6) Main low voltage parts: Schneider (or Siemens, Omron)
7) Type of Cutting: Length-set cutting and post forming style
8) Electric Condition: 380V/3Phase/50Hz(or depend on customer)
9) Total Weight: About 4500 Kg
10). Roller Material: High grade No. 45 forged steel. Plated with 0.05mm hard chrome.
11). Active Shaft Material: High grade No. 45 carbon wrought steel.
12). Cutter blade: Cr12 mould steel with quenched treatment
13). Technician can be sent to your factory to install the machine and train your workers
Standard Components:
(1)Mechanical Decoiler 1set (capacity: 3000Kgs)
(2)Guiding Equipment 1set
(3)Roll Forming Equipment 1set
(4)Post-cutting Equipment 1set
(5)Hydraulic Station 1PC
(6)PLC Control Panel 1PC
(7)Supporter 1 set (two pieces, 1.5m/piece)
Data sheet
| Item | Specification |
| Type | Galvanized coils |
| Material | Thickness (mm) | 0.5-1.5 |
| Yield strength (mpa) | 235 |
| Roller material | 45#Chrome steel |
| Forming speed(m/min) | About 15 |
| Speed adjusting mode | AC Frequency |
| Roller drive | Decelerating motor + Chain drive |
| Cutting mode | Hydraulic cutting |
| Cutter material | Cr12 mold steel |
| Length measurement | Encoder Nemicon (Japan) |
| Control mode | Mitsubishi PLC |
| Operating mode | Button + Mitsubishi Touch screen |
| Main motor power (kw) | 4 kw (Depend on final design) |
| Hydraulic station power | 2.2 kw (Depend on final design) |
| Total power (kw) | 6.2 kw |
| Uncoiler's loading capacity | Max. Capacity: 3000kgs |
| Machine`s size | About (Depend on final design) |
Components of machine |
|
| Decoiler | 1set |
| Feeding & guiding device | 1set |
| Main roll forming machine | 1set |
| Punching device | 1set |
| Hydraulic cutting system | 1set |
| Controlling system | 1set |
| Run out table | 1set |
Process flow:
Decoiler -- Feeding & Guiding -- Roll Forming-- Punching--Hydraulic Cutting – Product to Run Out Table |
About us
1. Customize roll forming machines since 2003.
2. CE, ISO certificate by SGS.
3. Mitsubishi PLC controller and transducer from Japan
4.12moths warranty, lifetime technical support
5. Capacity: 12-15 sets/month
6. Delivery: In only 5-8 weeks for urgent order
7. Company occupies 6650, in which 5650 for workshops
8. Have our own tool center. 12 sets CNC machines.
9. Third party inspection: Bureau Veritas, SGS. Can provide assessment report.
10. Machine original brand: Zhongyuan
11. Set up business relationship with companies in more than 20 countries
Established in 2003, Zhongyuan Machinery Factory is experienced manufacturer of metal forming machinery with ISO quality system. We offer a vast range of products, including in sandwich panel line, metal tile forming machine, cladding forming machine, metal decking forming machines, etc. We also can supply steel coils, EPS sandwich panels, PU sandwich panels to suit diverse requirements of our global customers.
At Zhongyuan, our R&D department is staffed with senior engineers who has more than 10 years experience in metal forming machine industry, So we are able to assist customers with professional designing and solution. And more, Our own tooling center is equipped with CNC turning-lathes, Grinding machine for roller shaft, Heavy planing machine, etc, which allow us to complete the majority of our processing procedures on-site. So we can better control the machine quality and delivery time of machines. All our forming machines are undergoes a series treatments, like cutting frames with heat treatment to remove stress of steel, to ensure all our performance requirements are met.
At Zhongyuan, we endeavor to provide quality built metal forming machines at economical prices. By purchasing qualified raw materials from suppliers which we have long term relationships with, we greatly reduce our material cost. Our company is located in Hangzhou City, about 2 hours from Shanghai and 1.5 hours from Ningbo port. This location allows us to ship products quickly and economically to our customers all over the world. As a result, we are able to satisfy our customers with both a high quality and economical metal forming machines.
Today, we have established lasting business relations with customers in more than 20 countries, such as America, Chile, Mexico, Bolivia, Brazil, Colombia, Argentina, Ecuador, Australia, Fiji, Papua New Guinea, Kuwait, Syria, Oman, U. A. E, Nigeria, Tanzania, Ethiopia, Gana, South Sudan, Algeria, Niger, Philippines, Indonesia, India, and others.
We have rich experience for metal forming machine solution, competitive price and excellent service. We will continue to do our best to supply perfect products and service for customers. Invite you to contact us for further information.
