1. Processes:
Manual decoiler_Roll forming machine_PLC system_Hydraulic system_Mold pressing-Post cut_Stacking
2. Technique parameters of the processing line
(1) Suitable material: Colored armor plate
(2) Thickness of the plate: 0.3-0.8mm
(3) Input width of the plate: 1250mm
(4) Output width of the plate: 970mm
(5) Effective width of the plate:
(6) Productivity: 5-7m/min
(7) Roller steps: 16 rows
(8) Roller material: 45# steel
(9) Diameter of active shaft: 72mm
(10) Wall thickness of the main forming machine: 12mm steel plate
(11) Main forming machine body: 300mmH steel
(12) Transmission chain is25.4mm,;
Reducer is 5.5kw Xingxing Cycloid which works stably and no noise.
(13) Cutting hydraulic System adpats CDF-10 gear pump, the motor power is 4kw, no noise, work stably, long life expentancy.
(14) PLC control System, easy to operate, high precision and work stably.
(15) Dimensions of major structure: 12200mm*1650mm*1510mm
Components of line:
No. Name Unit Qty
1 Decoiler set 1
2 Main machine for roll forming set 1
3 Control system set 1
4 Hydraulic system set 1
5 Pressing die set 1
6 Post cut set 1
7 Output table set 1
4. Technical Specification
(1) Manual decoiler
Un-powered; Single head;
Max. Capacity: 5000kg;
Coil inner-diameter: 508mm
(2) Roll-Forming M/C:
Steps: 13 Roller Material: 45# steel
Voltage: 380V/50Hz. Line speed: 3-6m/min;
Rolling chromium thickness: 0.05 mm
(3)Pressing Die:
It adopts hydraulic drive and automatic location to decide the dimention and press the target products.
Stop to press, Post to press
Press tool material: 40Cr and heat-treated
(4) Cutting Mechanism
It adopts hydraulic drive and automatic location to decide the dimention and cut the target products.
Match equipment: One set of cutting tool, one hydraulic tank, one cutter machine.
Stop to cut, Post cut cutting length tolerance: ± 2mm
Cutting tool material: GCr12 with quenched treatment 60-62° C
(5) Hydraulic System
It is controlled by gear wheel oil pump. After filling the hydraulic oil into the hydraulic oil tank, the pump drive the cutter machine to begin the cutting job.
Match equipment: A set of hydraulic tank, a set of hydraulic oil pump, two hydraulic pipes and two sets of electromagnetism valves.
Power of the oil pump: 3kw Hydraulic oil: 40#
(6)Computer control cabinet:
It adopts Taida PLC to control. The target piece length is adjustable and digit of it can be adjusted
Computed mode has two modes: Automatic and manual one.
(8) Output table
It used to load the forming plate
We are professinal manufacture of Roll Forming Machine, Glazed Tile Forming Machine, Corrugated Tile Forming Machine, C/Z/U purlin machine, Ridge Cap Machine, Sandwich panel producing line, and other assistent equipment such as cutting machine, bending machine, decoiler and stacker. A lot of roll forming machines have saled to Russia, Australia, Suriname, Vietnam, Malaysia, North Korea, Kazakhstan, etc. In these years. We have go into international market.
Our factory take the management tenet "top quality, credit based". We make efforts to improve product technology, accelerate the pace of renewal debase, quality, innovation, development of enterprise spirit for clients to provide satisfactory products and services.
We are the largest professional manufacture in cangzhou. We supply high technic desgin and best service for the wholesaler, trading company and final user. We have advantage of researching new products, after sale engineer available for overseas,
Our price is not the lowest but the valuable for customer, our purpose is help customer using the lest cost to get the highest profit.
