Floor Decking Forming Machine
Product Feature:
The metal deck produced by deck roll forming machine has high strength with big wave length. It adheres well to concrete. Used on high building, it not only saves steel mold plate, but also reduces the weight of storey. With the same bearing capacity, it economized steel and cuts down investment accordingly.
Floor decking machines components:
Deck forming machine consists of uncoiler, coil sheet guiding device, main roll forming system, cutting device, hydraulic station, PLC control system and support table.
Main technical parameters:
1. Suitable material: Color steel sheet or galvanized steel sheet
2. Thickness of raw material: 0.8-1.2mm
4. Forming speed: About 15-20m/min
5. Power Requirement Main motor power: 18.5 Kw (Depend on final design)
Hydraulic station power: 5.5Kw (Depend on final design)
6. Uncoilers loading capacity max. Capacity: 5000kgs (can be increased to be 10T)
7. Controlling system: Mitsubishi PLC & Converter
8. Voltage: 380V 3 phase 50Hz or as per the customer's requirement
9. Machines size: About 16m× 1.6m× 1.6m (Depend on final design)
Material of Main Equipment
1. Roller Material: High grade No. 45 forged steel, with digital-controlled procession. Plated with hard chrome.
2. Active Shaft Material: High grade No. 45 carbon wrought steel, which can improve the integrated mechanic feature of the shaft. Shaft diameter is 80mm.
3. Electric Elements: PLC control panel, transducer imported from Mitsubishi of Japan.
4. Other elements from famous suppliers in China
5. Cutter blade Cr12 mould steel with quenched treatment
Machine data sheet
Parameter |
| Iterm | Specification |
| Material | Type | Color steel sheet or galvanized steel sheet |
| Thickness(mm) | 0. 8 -1.2 |
| Yield strength(mpa) | 235 -345 |
| Roller material | 45#Chrome steel |
| Forming speed(m/min) | About 12-15m/min |
| Speed adjusting mode | AC Frequency |
| Roller drive | Decelerating motor + Chain drive |
| Cutting mode | Hydraulic cutting |
| Cutter material | Cr12 mold steel |
| Length measurement | Encoder |
| Control mode | Mitsubishi PLC |
| Operating mode | Button + Mitsubishi Touch screen |
| Main motor power(kw) | 18.5KW (Depend on final design) |
| Hydraulic station power | 5.5K W (Depend on final design) |
| Total power(kw) | 30KW |
| Uncoiler's loading capacity | Max. Capacity: 5000kgs
(can be increased to be 10T) |
| Machine`s size | About 16*1.6*1.6m (Depend on final design) |
| Machine weight | About 16000kgs |
Components of machine: |
|
| Decoiler | 1set |
| Feeding & guiding device | 1set |
| Pressing system | 1set |
| Main roll forming machine | 1set |
| Cutting device | 1set |
| Hydraulic cutting system | 1set |
| PLC Controlling system | 1set |
| Run out table | 1set |
Process flow:
Decoiler -- Feeding & Guiding -- Pressing--Roll Forming--Hydraulic Cutting – Product to Run Out Table |
About Hangzhou Zhongyuan Machinery factory:
1. Customize roll forming machines since 2003.
2. CE, ISO certificate by SGS.
3. Mitsubishi PLC controller and transducer from Japan
4.12moths warranty, lifetime technical support
5. Capacity: 12-15 sets/month
6. Delivery: In only 5-8 weeks for urgent order
7. Company occupies 6650, in which 5650 for workshops
8. Have our own tool center. 12 sets CNC machines.
9. Third party inspection: Bureau Veritas, SGS. Can provide assessment report.
10. Machine original brand: Zhongyuan
11. Set up business relationship with companies in more than 20 countries
Established in 2003, Zhongyuan Machinery Factory is experienced manufacturer of metal forming machinery with ISO quality system. We offer a vast range of products, including in sandwich panel line, metal tile forming machine, cladding forming machine, metal decking forming machines, etc. We also can supply steel coils, EPS sandwich panels, PU sandwich panels to suit diverse requirements of our global customers.
At Zhongyuan, our R&D department is staffed with senior engineers who has more than 10 years experience in metal forming machine industry, So we are able to assist customers with professional designing and solution. And more, Our own tooling center is equipped with CNC turning-lathes, Grinding machine for roller shaft, Heavy planing machine, etc, which allow us to complete the majority of our processing procedures on-site. So we can better control the machine quality and delivery time of machines. All our forming machines are undergoes a series treatments, like cutting frames with heat treatment to remove stress of steel, to ensure all our performance requirements are met.
At Zhongyuan, we endeavor to provide quality built metal forming machines at economical prices. By purchasing qualified raw materials from suppliers which we have long term relationships with, we greatly reduce our material cost. Our company is located in Hangzhou City, about 2 hours from Shanghai and 1.5 hours from Ningbo port. This location allows us to ship products quickly and economically to our customers all over the world. As a result, we are able to satisfy our customers with both a high quality and economical metal forming machines.
Today, we have established lasting business relations with customers in more than 20 countries, such as America, Chile, Mexico, Bolivia, Brazil, Colombia, Argentina, Ecuador, Australia, Fiji, Papua New Guinea, Kuwait, Syria, Oman, U. A. E, Nigeria, Tanzania, Ethiopia, Gana, South Sudan, Algeria, Niger, Philippines, Indonesia, India, and others.
We have rich experience for metal forming machine solution, competitive price and excellent service. We will continue to do our best to supply perfect products and service for customers. Invite you to contact us for further information.
