Dry Wall Cold Roll Forming Machinery
Why choose this machine?
1. Certificate: ISO 9001, CE,
2. Lifetime services
3. 72mm diameter solid steel shaft. Roller cover with 0.05mm chrome; Lifetime>10years.
4. Introduced Mitsubishi PLC with touch screen to machine controll system.
5. One worker operation (minimum)
6. Heat treatment:Cutting blade. Quenched treatment: Cr12 mould steel cutter
7. Product cut-to-length.
8.Technician overseas installing and training available
Components for the Machine
This roll forming machine consists of one manual mechanical uncoiler, coil sheet guiding device, main roll forming system, post-cutting device, Hydraulic station, PLC control system and run out table.
Technical Parameters
Machine Dimension About 7000mm× 1000mm× 1400mm
Suitable material Galvanized Steel sheet
Thickness of material 0.4-1.0mm
Yield strength 235-345Mpa
Forming Speed about 15000 mm/min.
Power Requirement Main motor power: 5.5 Kw (Depend on final design)
Hydraulic station power: 2.2 Kw (Depend on final design)
Decoiler Max. Capacity: 30000kgs
Control system Mitsubishi PLC and converter
Type of cutting length-set cutting and post forming style
Electric condition 400V/3Phase/ 50Hz or as per buyer's requirement
Total weight About 4500kg
Material of Main Equipment
1. Electric elements: Mitsubishi PLC & transducer from Japan.
2. Anti-rust roller: High grade No. 45 forged steel. Plated with 0.05mm hard chrome
3. Well resisting active shaft: High grade No. 45 carbon wrought steel.
4. Cutter blade: Cr12 mould steel with quenched treatment
5. Precision: shafts are tooled by grinding machine at least twice. Rollers are CNC processed.
Parameters
| Type | galvanized steel sheet |
| Material | Thickness(mm) | 0.4-1.0 |
| Yield strength(mpa) | 235 -345 |
| Roller material | 45#Chrome steel |
| Forming speed(m/min) | About 15 (excluding in cutting time) |
| Speed adjusting mode | AC Frequency |
| Roller drive | Decelerating motor + Chain drive |
| Cutting mode | Hydraulic cutting |
| Cutter material | Cr12 mold steel |
| Length measurement | Encoder |
| Control mode | Mitsubishi PLC |
| Operating mode | Button + Mitsubishi Touch screen |
| Main motor power(kw) | 5.5KW (Depend on final design) |
| Hydraulic station power | 2.2K W (Depend on final design) |
| Total power(kw) | 7.7KW |
| Uncoiler's loading capacity | Max. Capacity: 3000kgs |
| Machine`s size | About 6.5*1.2*1.4m (Depend on final design) |
| Machine weight | About 4500kgs |
Process flow
Decoiling the sheet → Leveling sheet → Roll forming → Measure length and cutting → the product to the supporter |
Controller:
Controller is the "CPU" of forming machine. We choose Mitsubishi PLC from Japan.
With touch screen mode, let your workers enjoy the easy operation;
With auto working mode, let your workers free their hands!
About us
We are professional in making roll forming machines since 2003. Company occupies 6650, in which 5650 for workshops.
1. Capacity: 12-15 sets/month
2. Delivery: in only 5-8 weeks for urgent order
3. Have our own tool center. 12 sets CNC machines.
4. Zhongyuan is a "All-in-house source"
--from raw material to the final high-precision forming machine. We have our precise tooling center.
5. You can rely on our team!
We have engineers with experience more than 15 years in metal forming industry.
Get Free:
"Send" below get profile drawing & design technical support by our 15 year experience technicians FOR FREE!
Established in 2003, Zhongyuan Machinery Factory is experienced manufacturer of metal forming machinery with ISO quality system. We offer a vast range of products, including in sandwich panel line, metal tile forming machine, cladding forming machine, metal decking forming machines, etc. We also can supply steel coils, EPS sandwich panels, PU sandwich panels to suit diverse requirements of our global customers.
At Zhongyuan, our R&D department is staffed with senior engineers who has more than 10 years experience in metal forming machine industry, So we are able to assist customers with professional designing and solution. And more, Our own tooling center is equipped with CNC turning-lathes, Grinding machine for roller shaft, Heavy planing machine, etc, which allow us to complete the majority of our processing procedures on-site. So we can better control the machine quality and delivery time of machines. All our forming machines are undergoes a series treatments, like cutting frames with heat treatment to remove stress of steel, to ensure all our performance requirements are met.
At Zhongyuan, we endeavor to provide quality built metal forming machines at economical prices. By purchasing qualified raw materials from suppliers which we have long term relationships with, we greatly reduce our material cost. Our company is located in Hangzhou City, about 2 hours from Shanghai and 1.5 hours from Ningbo port. This location allows us to ship products quickly and economically to our customers all over the world. As a result, we are able to satisfy our customers with both a high quality and economical metal forming machines.
Today, we have established lasting business relations with customers in more than 20 countries, such as America, Chile, Mexico, Bolivia, Brazil, Colombia, Argentina, Ecuador, Australia, Fiji, Papua New Guinea, Kuwait, Syria, Oman, U. A. E, Nigeria, Tanzania, Ethiopia, Gana, South Sudan, Algeria, Niger, Philippines, Indonesia, India, and others.
We have rich experience for metal forming machine solution, competitive price and excellent service. We will continue to do our best to supply perfect products and service for customers. Invite you to contact us for further information.
