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Aluminum Rod Continuous Casting and Rolling Line

Aluminum Rod Continuous Casting and Rolling Line
Price: US $ 213115/Set
Trade Terms: FOB,CFR,CIF
Min Order: 1/Set
Pay Type: L/C,T/T,D/P
LGZ-1500+255/15Y type aluminum rod continuous casting and rolling line

 
1Application
The line is designed to produce aluminum rod by means of continuous casting and rolling, the material is pure aluminum ingot or electrolytic molten aluminum, and the produced rod diameters are9.5mm,12mm and 15mm.
2 Composition
2.1Equipment name: LGZ-1500+255/15Y type aluminum rod continuous casting and rolling line.
Main component: one set of two-wheel type casting machine, one set of rotating arm balance slinging type hydraulic shearer, one set of Y type continuous rolling mill with 15 rolling stands, one set of conic rolling wheel water drum type coiler (rod guiding device without oil), one set of emulsion circulating device, one set of lubricant circulating device, one set of electric control system. (Remark: aluminum melting furnace, holding furnace and launder should be ordered separately.)
3 Brief Technological process:
3.1Aluminum ingot→ molten aluminum→ molten aluminum refining→ sampling→ holding device→ filting→ casting→ cooling casting blank→ front blank shearing→ enter the rolling→ rolling → rod guiding without oil→ continuous rod winding→ dual-basket coiler→ bundle→ finished aluminum rod measuring→ check up→ warehousing.
3.2, The melting aluminum or the molten aluminum, through the holding furnace and the launder get into wheel belt type continuous casting machine, continuous cast into 2450mm2 section M type aluminum ingot. Cut the useless ingot using hydraulic shearer, and then feed into the rolling machine and outlet rod, collect the rods in coil with dual baskets through guiding the rod without butter and winding the rod continuously.
4,Main technical parameter
4.1   Produced aluminum rod dia.          9.5±0.2 mm,12mm,15mm
4.2, Production capacity                 2.7-5.0 t/h
4.3,Main equipment dimension            40×7.8×5.1m (excludes furnace and cooling circulating system)
4.4,Total weight of main equipment                              65t
4.5  Total power                                              350kw
5,Equipment technical explanation
5.1Continuous casting machine
5.1.1,Crystallizing wheel dia.                                    1500 mm
5.1.2,Crystallizing wheel shape                                   M
5.1.3,Sectional area of crystallizing wheel                          2450 mm2
5.1.4  Crystallizing wheel shape                                    M
5.1.5,Motor rotation speed                                    500-1000 rpm
5.1.6,Casting speed                                          11.7-23.4 m/min
5.1.7,Drive motor of crystallizing wheel      4kw  N=1440r/min(AC,frequency conversion speed adjusting)
5.1.8,Steel belt tension torque motor                             YLJ112-60/4
5.1.9,Lifting motor of casting ladle                              Y801-2  0.75 kw  N=2825r/min
5.1.10  Front-back movable motor                                Y802-2  1.1 kw   N=2825r/min
5.1.11  Cooling water pressure                                   0.35-0.6 Mpa
5.1.12  Cooling water consumption                   60 t/h (inner cooling: 40t/h, outside cooling: 20t/h)
5.1.13,Cooling water temperature                            <35ºC
5.2  Rotating arm balance slinging type hydraulic shearer
5.3 Y type continuous rolling mill
5.3.1, Type                                                  three-roller Y type
5.3.2, Produced rod dia.                                       9.5mm,12mm,15mm
5.3.3,No. of rolling stands                                     15
5.3.4,Roller nominal size                                     255 mm
5.3.5,Transmission ratio between adjacent rolling stands              1:1.25
5.3.6,Final rolling speed                                       6.8 m/s
5.3.7,Rolling center height                                     902.5mm
5.3.8,Main motor power                                       Z4-315-42 250 kw(DC, N=600r/min)
5.3.9  Roller material                                          5CrMnMo
5.3.10 Manual feeding material                         no needs air compressor
5.4  Oil lubricating system (for lubricating dual-system of gear box)
5.5  Emulsion lubricating system (for cooling and lubricating dual-system of rolling aluminum rod)
5.6  Conic rolling wheel water drum type coiler (without butter)
6,Equipment composition and structure features
6.1  Continuous casting machine                               one set
6.2  Rotating arm balance slinging type hydraulic shearer                 one set
6.3  Continuous rolling mill                                                             one set
6.4  Conic rolling wheel water drum type coiler (unique design, professional manufacture, patent product and without butter)                                                 one set
6.5  Electric control system                                                           one set
 
Prod Model: LGZ-1500+255/15Y
Markets: North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe
Lgz-1500+255/15y: 9.5mm Aluminum Rod
We, Deyang Dongfang Zhuoyue Electrotechnical Equipment Co., Ltd are located in Deyang of China, the major technology and equipment manufacturing base. Now, our manufacturing factory building covers an area of more than 10, 000 square meters. We have more than 100 sets of large and medium-sized processing and manufacturing equipment, and a well-trained design, marketing, managing, machinery processing and equipping team composed of nearly 200 people.
We can manufacture various of complete plant(the latest model in domestic market), such as, Aluminium&Alloy Rod Continuous Casting And Rolling Line, Copper Rod Continuous Casting and Rolling Line, Tubular Stranding Machine, Rigid Frame Stranding Machine, Continuous Lead Extruding Line, Straight-line Aluminium &Alloy Rod Breakdown Machine, Straight-line Copper Rod Breakdown Machine, etc.
We have strong production ability and excellent sales team, we sell our products to our user directly, also, we always sell our products by some trading company or middle trader. We exported so many products to other countries such as Kazakhstan, Indonesia, India, Thailand, Korea, Ukraine, Mexico, Brazzil, Vietnam, Argentina, Kenya and so on.
We would like to provide the high-quality products and the good service, meanwhile, we will quote you the lowest market price.
We will be together with all the staff and workers, wholeheartedly offer our service, wait for your presence and stride forward with you hand in hand towards a brighter future.

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  • Deyang Dongfang Zhuoyue Electrotechnical Equipment Co., Ltd.

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