1.Product Description
| Name | Open die forging aisi4145 alloy steel |
| Material | 42CrMo, 42CrMo4, 34CrNiMo6 |
| Production ability | 0.75MW-3MW |
| Main production process | forged+ heat treatment+ rough machining+finish machining |
| Standards | ASTM, ASME, DIN, JIS, ISO, BS, API, EN |
| Delivery Status | N + T (Normalizing + Tempering) , with finish machining |
| Production capacity | 1.Open die forging:
Max OD: 3800mm; Max weight: 35t; Max height: 2500mm.
2.Ring rolling:
OD: 600mm~3800mm; Min ID: 500mm; Max weight: 4t; Max height: 500mm. |
2.Raw Material:
Carbon steel, C-Mn steel, alloy structure steel, alloyed tool steel, cold roll steel, steel for pressure vessel,
carburizing steel, die steel, stainless steel and so on.
| Wind Turbine Shaft | 42CrMo4, 34CrNiMo6 |
| Marine Shaft | C-Mn steel |
| Hydro Turbine Shaft | 20SiMn |
| Roller Shaft | 70Cr3Mo; 9Cr2Mo; MC1; MC2; MC3 |
| Gear Shaft | 17CrNiMo6; 18CrNiMo7-6; 20CrNi2Mo; 42CrMo; 47CrNiMo6, 20CrMnMo |
| Gear | 17CrNiMo6; 18CrNiMo7-6; 20CrNi2Mo; 42CrMo; 47CrNiMo6, 20CrMnMo, 30 CrNiMo6 |
| Pressure Vessel Forgings | SA105, SA350 LF2, 16Mn, 20MnMo, 15MnMo, 12Cr2Mo1, 14Cr1Mo, 42CrMo, F304, F316, 17-4PH, 4330, 4336, 4340 |
| Ring Rolling | 16Mn, 50Mn, 42CrMo, 15MnV, 35CrMo, A105, 20#, 304, 304L, 316, 316L |
* As we manufacture customized products, other materials are also appreciated.
3. Specification:
1) The maximum length: 16m;
2) The maximum weight: 38t;
* The products could be manufactured according to your request.
4. Certification:
ISO 9001:2008, PED Certificate, TUV Rheinland, Bureau Veritas (BV), Lloyd Register (LR), ABS, RINA
Germanischer Lloyd (GL), Korean Register of Shipping (KR), Det Norske Veritas (DNV), Nippon Kaiji Kyokai (NK);
5. Production Process:
Forging---heat treatment---machining (rough machining and finish machining)
6. Delivery Status:
N+T (Normalizing + Tempering), Q+T (Quenching + Tempering);
. Specific price is determined by the material and your specific requirements.
Advantages:
1. Good mechanical properties;
2. High tensile strength;
3. Well-closed formation;
4. Comparative price;
. Customized services, manufacturing according to your specific requirements.
We sincerely hope establishing long and friendly business relations with clients from all over the world. Our goal is not just providing product, but also providing a complete solution including product design, tooling, fabrication and service for our customers to achieve their upmost satisfaction.
Forging weight is from 50 kg to 20 ton. Many kinds of materials, free size.
Smelting Process: EF+LF + VD+VC The process as follow: Ingot → Heat → Forging → Heat treatment (Normalizing+ tempering) → Inspection → Rough machining→ UT → 2th Heat treatment → Finishing machining → Inspection
Applications: The heavy forging: Forged ring, shaft, roller, flange, or gear is widely used for various industries For example: Metallurgy, mining, power station and so on.
Specifications:
Description
The heavy forging: Forged ring, shaft, roller, flange, or gear
Material
Alloy steel or stainless steel
Material standard
ASTM or GB/T3077-1999
Specification
As per specified requirements
Weight
Max. 250 ton
Smelting Process:
EF+LF + VD+VC
Process
Ingot→ Heat → Forging → Heat treatment (Normalizing+ tempering) → Inspection
→ Rough machining→ UT → 2ND Heat treatment → Finishing machining → Inspection
UT standard
EN10228, ASTM A388 or JB/T 5000.15-1998
Competitive Advantage:
The heavy forging is manufactured by large scale stated enterprise. Advanced technical process from smelting steel to forging and heat treat guarantees the product quality. Closed relationship with several famous stated enterprises guarantee "in-time delivery" and competitive price.
Excellent product quality and service, competitive price, "in-time" delivery
