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Durable Tyres for Kilns

Durable Tyres for Kilns
Price: US $ 20000/Set
Trade Terms: FOB
Min Order: 1/Piece
Pay Type: L/C,T/T

ZTIC began in 1956-The  largest mining equipment and cement equipment manufacturers in China.ZTIC is a global supplier of technology and services to customers in the process industries,including

Quick Details
Condition: New
Production Capacity: 20-200 T Rotary Kiln Tyre
Place of Origin: Henan, China (Mainland)
Brand Name: CITIC LK
Model Number: Tyre for Rotary Kiln
Voltage: kiln tyre
Power(W): kiln tyre
Dimension(L*W*H): Diameter 2M-9M Rotary Kiln Tyre
Weight: 20-200 T, 20-200 T Rotary Kiln Tyre
Certification: ISO/CE
Warranty: 12 month
After-sales Service Provided: Engineers available to service machinery overseas
Rotary Kiln Tyre: cement Rotary Kiln Tyre
Diameter: 2M-9M Rotary Kiln Tyre
Certificate: ISO9001-2008
Diameter of 6.75 meters: 191 t
Diameter of 8.421meters: 194.2 t cement Rotary Kiln Tyre
material: ZG35CrMo/42CrMo
brand: CITIC LK
Max.OD in our business line: within 10,000mm
Rotary Kiln Tyre Quality assurance:: Final NDE, Dimensions check
Packaging & Delivery

Packaging Details:
Rotary Kiln Tyre
Delivery Detail:30-60 work day

Specifications
 
Rotary Kiln Tyre: 
1.Diameter:2M-9M 
2.Weight:20-200 T 
3.Cement /Lime Rotary Kiln Tyre 
4.ISO9001-2008 Certificate 

Mining,Construction,Metallurgical,Environmental,Power,Chemical,Marine,Casting&Forgings. 

Rotary Kiln Tyre:
1. Material: Alloy Steel Cabon steel etc. Casting or Forging
2. Max.OD in our business line: within 10,000mm
3. According to drawings and specifications
4. ISO9001-2008 Certificate
5. Tyre can be used for industrial purpose, and especially used on mill, rotary kiln and so on.
6.Weight:20-200 T
7.Diameter:2M-9M
 We supply following Rotary Kiln Tyre reports for the customers:
(1) Mechanical Test Report
(2) Hardness Test Report
(3) Chemical Test Report
(4) Heat Treatment Record
(5) Magnetic Particle Examination Report
Rotary Kiln Tyre
 Quality assurance:
1. Chemical checking in the Qualified Lab
2. NDE after Rough Machining
3. Mechanical testing after Heat Treatment
4. Final NDE, Dimensions check
 
The first rule of operating a rotary kiln without any problem is distributing the forces equally to each piers. This can be done best, by full contact on ring and supporter roller surfaces and minimum ovality in kiln shell.
As known; rotary kilns work in %3 - 4 slope depended on design, model and brand. This slope determines the final product's specifications with turn speed, additive materials and thermo-conditions. A facility wants to present the best product to its customers in this formula.
 
There is a direct proportion between energy / staff / working hours and kiln problems. It means by the time you have more problems on rotary kilns, you need more energy to operate the kiln in normal conditions, more staff and more working hours to solve the technical problems.
 
It is important to take periodic measurements and analysis on the kiln and solve the problems on time to have a hassle-free kiln. Despite it seems like a huge construction, a hot rotary kiln is similar to a nylon bag full of water. The kiln stands over the supporter rollers and the shell shows oscillation because of the ring which is thicker than the shell. Ring presses the shell down and creates ovality. By the time the ovality carries itself to whole shell and creates a crank. The surface between ring and supporter roller reduces.
 
Local over heated places on the shell, drop downs, belts and irregular heat diffusion builds ovality on the kiln shell and this ovality carries the kiln rotation centre out of geometric centre. It is harder to measure and align an eccentric kiln. This situation creates arrhythmic contacts between ring and supporter rollers' surfaces. So the tire and supporter rollers become more stressed and this causes over heating on surface and sides, arrhythmic pressures, yielding, cracks and failures. By the time tire and rollers become concave, convex or conical depending to the situation. The axial pressure creates waves on the surface. A kiln in this position locks itself to up and down movements.
This movement problem over heats the roller shaft beds because of the tire forcing the roller to move up or down and it is harder to align a kiln in this situation because the tire and roller machines each other and all the measurement values changes. All the alignment becomes invalid by the time.
On the other hand; tire and thrust roller contact surface problems causes poor contact and wavy structure on surfaces and irregular movements caused by waves. This situation increases the surface stress and heat-ups the roller beds. Also wrong angles on the surfaces of thrust roller and tire machines the surface and increases the problems.
Harmonic movements create timing marks on the tire surface which behaves like a gear. Geared from starts the small vibrations which will increase and wobble the whole kiln in a very short time.
 
Such a hassled kiln can be tamed only by following where the problem is going and early intervention by grinding (resurfacing) the tire, supporter rollers and thrust roller surfaces. Yet we cannot expect to align such a kiln for a long term use.
For carrying tire and rollers out of the problematic position, the only way is machining and grinding the surface. As a result; contact surface will increase, surface stress and connected problems will end, vibration will end, it will be possible to align the kiln for long term expectations. A hassle-free kiln will collapse down the working costs dramatically.

Company Information
ZTIC  produces over 200,000 tons of quality equipment annually. Our products include grinding mills, scrubbers,crushers, kilns, coolers, hoists, reducers, steam turbines and compressors. ZTIC also manufactures heavy castings and forgings, as well as electric/hydraulic control and lubrication systems.
Our factory in Luoyang covers more than 3 million square meters, of which 2 million square meters is under cover. It has a total workforce of approximately 10,000 employees of which more than 1,200 are engineers.
ZTIC produces over 200,000 tons of quality equipment annually. Our products include grinding mills, scrubbers,crushers, kilns, coolers, hoists, reducers, steam turbines and compressors. ZTIC also manufactures heavy castings and forgings, as well as electric/hydraulic control and lubrication systems Etc.
ZTIC LuoYang Heavy Machinery Co., Ltd
Website: www.citicmc.com
Company Video:http://citicic.en.alibaba.com/company_profile.html
 
Quality Control
Physical & Chemical Identification Center
 
ZTIC owns a professional testing and metrology institute which provides advanced testing methods such as nondestructive testing, industrial chemical analysis, metallographic testing and analysis, mechanical testing, sample preparation, meter/length measurement, weighing apparatus verification, and weighman inspection. Our metrology institute has taken a leading role in China.

ZTIC owns nearly two hundred types of advanced testing equipment, nine different measurement standards and nearly twenty types of world-class testing equipment which have been imported from international locations such as Germany, Japan, USA, UK and Belgium.

Aftersales service 
ZTIC Heavy Industries is your business partner in the After Market.

ZTIC  able to provide:

1.    ENGINEERED SPARES -  DESIGN AND MANUFACTURING

2.    LARGE VOLUME STEEL AND IRON CASTING FOUNDARIES

3.    HUGE MACHINE SHOP CAPABILITIES

4.    TRAINING PROGRAMMES

5.    PREVENTATIVE MAINTENANCE PROGRAMS

6.    PREVETATIVE MAINTENANCE SERVICES

7.    COMPREHENSIVE MAINTENANCE PROGRAMS

 ZTIC's Field Service Engineers are trained specifically in the ZTIC brand group products but are capable of undertaking the servicing of other OEM brands.

 Our technicians are equipped with the most advanced technological diagnostic equipment available to trouble shoot your equipment to optimise performance and minimise down time.

 ZTIC also has an extensive capability in supplying all you consumable and electrical/ mechanical spare part needs.
Prod Model: kiln tyre
Markets: North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe
Material: Mn13cr2( M1 Equivalent Grades),Mn18cr2(M2 Equivale
Control: Spectrometer Chemical Analysis and Control While P
Molding Process: Water-Glass Sand Casting or Lost Form Casting
Melting Facility: Medium Frequency Electric Furnace
Luoyang Zhongtai Industries Co., Ltd. (LYHMC) is a global supplier of technology and services to customers in the process industries, including Mining, Construction, Metallurgical, Environmental, Power, Chemical, Marine, Casting&Forgings.

LYHMC has been specialized to focus on for the mining of coal, ferrous metals, non-ferrous metallurgical and mining industry, mining, nonmetal mines, cement, building materials, ceramic proppant industry, power industry, petroleum, chemical industry, transportation, the tourism industry and other customers to provide complete sets of major technical equipment, high-tech products and technology services, in particular ----

• Roasting kiln (oven), pelletizing kiln, cooler, jaw crusher, vibrating screen, sintering machine, tunnel kiln, shredders, cooling tower, as the representative of the metallurgical and mining machinery and equipment and petroleum coke processing equipment

• Mainly to the ore mill, crusher, set spiral classifier, cyclone separator, flotation machine, transportation is one filter dewatering machine and screening sets of mineral processing equipment

• Preheater, dryer, made of powder machine decomposition furnace, roller press, vertical mill, crusher, rotary kiln, ball mill, preheater, making powder machine, cooling machine, dryer, cooling towers and other host devices as well as belt conveyors, feeders, bucket elevators, chain plate conveyor and other auxiliary equipment on behalf of the 5000t / d new dry process cement clinker production line as the representative of the equipment of the cement and building materials

• Single rope winding and multi-rope friction mine hoist, mine conveyor equipment

• A series of jaw crusher series impact crusher series cone crusher, roller press, ball mill, vertical mill, high pressure roller mill, spring cone crusher, circular vibrating screens and other equipment as the representative of broken screening plants

• A single wire loop fixed grips gondolas passenger ropeway, single track circulation off hanging passenger ropeway, pulsating cyclic group car passenger ropeway, two-the reciprocating passenger aerial tramway, towing passenger ropeways as well as single-wire loop aerial two-cycle tramway as the representative of the air passenger, cargo ropeway

• Itself back basic steam calcination furnace, the outer back the basic steam calcination furnace as the representative of sodium bicarbonate production line equipment, and the synthesis column, distillation column, a cooling tower, tank, heat exchanger, reactor, dryer, condensation, reactor, feeding machines and other equipment for the petrochemical equipment, as well as the heart of the oil rig equipment --- oil mud pump and other petrochemical equipment

• Casting&Forgings: Castings by the company such as--Racks, Gears, Tyres, Supporting Rollers, End Cover, Propeller Brackets for ships Horns etc., Large Bearing Rings; Large Forgings--High-Power Turbine Generator Rotor, Large Hoist Shaft Rollers, Forgings for ships, Pressure Container etc.

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  • Luoyang Zhongtai Industries Co., Ltd.

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