Details of each composition
A: Roll forming main machine
1: Coil width: Depend on profile
2: Working speed: 8m_10m/min (not contain cutting)
3: Roll station: 20stations
4: Material of roller: 45#forge steel, polished and coated with chrome
5: Material of main shaft: 45forge steel diameter roller: $56mm
6: Main power: 3kw
7: Forming thickness: 0.5mm color steel
8: Transmission: By Chains
9: Size of machine: About 8500 x 1000 x 1200 (L x W x H)
10: Weight: About 4500Kgs
11: Color: Blue and yellow (also can change depend on customer request)
10: Cutting:
(1)Flat-sheet cutting: It is used when changing the coil of raw material; It can cut the coil rapidly and time-saving.
(2)Cutting after forming: Cut the sheet after roll forming to required length
(3)Cutting motion: The main machine automatically stops and the cutting will take place. After the cutting, the main machine will automatically start.
(4)Material of blade: CR12with heat treatment
(5)Length measuring: Automatic length measuring
(6)Tolerance of length: +/- 1.5mm
B. Uncoiler
Dimensions: 1700mm*1000mm*800mm
Width of feeding: 500mm
Capability: 3 Ton
Bound of expand &fight: 450mm_550mm
Mode of expand &fight: Inner expand &fight by manual
Way of feeding: Manual
C: Control panel Panasonic
(1) Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase (this is can depend on customer request)
(2) Automatic length measurement:
(3) Automatic quantity measurement
(4) Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
(5) Length inaccuracy can be amended easily.
(6) Control panel: Button-type switch and touch screen
(7) Unit of length: Millimeter (switched on the control panel)
D: Hydraulic station
1: Hydraulic station power: 7.5kw
2: Hydraulic pressure: 12Mpa
E: Down pipe elbow machine:
1: Control system: Strong electrical current
2: Main motor power: 2.2kw
3: Max bend angle: 900
4: Function: Bend and fasten at the same time
5: Dimension of the machine: 1300 mm× 650 mm× 1500 mm
6: Speed of bend: 20-25m/ min
F: Manual out table:
(1) Jointed by 60mm*40mm tube
(2) Size: 1.5m long*0.8mwide*0.6-1mhigh
(3) One out table with two support roller
Character of main structure
Main features and components of the machine
1. Main features
A. The structure is simple and the appearance of the machine is beautiful because we adopt the shape-steel structure and process as a whole after welding. It has the ability of strong loading and stable operation when running the machine.
B. All the components of machine are from brand-famous enterprise so that they ensure the machine normal function very effectively.
C\we adopt the automatic length-fixed forming and cutting to guarantee the length to be precise and the finished product clear without deforming.
D. It is very easy to install the equipment and suitable for producing in the factory.
E. The machine has features of low noise and high efficiency.
Technological process
Decoiling_feeding_roll forming----cut to length_product packing manual
Feeding the end product to the elbow machine----curving---end product.
dB technology is a manufacturer that specializes in custom roll forming machinery. With our advanced techniques and experienced staff, we can produce simple profiles as well as complex components with precision tolerances. Most of our main production staff have been operating roll formers for about 10years, which means you will receive quality machinery to help you to creat high values.
Our industry Application:
Construction, Food Services, Lawn & Garden, Shelving, Automotive, Fencing, Lighting, Store Fixture, Display Industry Furniture, Material Handling, Sporting Goods, Farming, HVAC, Mining, Transportation. etc
