Custom Carbon Steel Precision Casting for Machinery Part
Product details:
1 Material: Iron, Stainless Steel, Carbon Steel, Bronze, Brass, Aluminum, aluminium alloys, copper alloys etc.
2 Weight range: 0.01 kg-70kg
3 Surface treatments: Shot blast, powder coating, mechanical polish, paint, plate etc.
4 Degree: CT4-6
5 Application: Aerospace industries, power generation industries, complex shapes turbine blades, cooling systems, equiaxed blades, triggers, hammers, military, medical industries, commercial industries and automotive industries etc
6 Casting equipments: Intermediate frequency furnaces, high-frequency furnaces, Vacuum investment melting furnaces.
7 Machining equipments: General lathes, grinding machines, CNC lathes, CNC machine center, milling
Machines, cnc milling machines, planers, drilling machines, wire cutting machine
8 Test equipments: Spectrograph, Physicochemical room, Hardness Meter, Coordinate Measuring machine(CMM)
9 Marine Parts Precision casting
10 Precision casting Advantage: Produce complicated shapes, ecellent surface finish, High dimensional accuracy, Almost any metal can be cast, No flash or parting lines.
11 Refractory materialscasting: Silica, zircon, various aluminium silicates, alumina etc.
12 Binders: Ethyl silicate, silica sol, sodium silicate etc
Precision casting main processing introduce:
1. Produce a master pattern: Mould-maker creates an original pattern from wax, clay, wood, plastic, steel, or another material.
2. Mould making: A mould, known as the master die, is made of the master pattern.
3. Produce the wax patterns: In one process the wax is poured into the mold and swished around until an even coating, usually about 3 mm (0.12 in) thick. Another method is filling the entire mould with molten wax, and let it cool, until a desired thickness has set on the surface of the mould.
4. Assemble the wax patterns: The wax pattern is then removed from the mould. Attached to a wax sprue, with the result known as a pattern cluster, or tree; As many as several hundred patterns may be assembled into a tree.
5. Investment: Produced by three repeating steps: Coating, stuccoing, and hardening.
6. Dewax: Take 16 to 48 hours to dry, then turned upside-down and placed in a furnace or autoclave to melt out and/or vaporize the wax.
7. Burnout & preheating: The mold is then subjected to a burnout, which heats the mold between 870 ° C and 1095 ° C to remove any moisture and residual wax, and to sinter the mold
8. Pouring: Investment mold filled with sand, The metal is gravity poured.
9. Removal: The shell is hammered, media blasted, vibrated, waterjeted, or chemically dissolved (sometimes with liquid nitrogen) to release the casting.
| material | grey cast iron, ductile cast iron, steel, stainless steel, brass, copper, bronze, aluminum, zinc etc |
| process | sand casting,precision casting ,die casting |
| Surface finishment | polishing, sand blasting, heat treatment, painting, powder coating, anodizing, electroplating, mirror polishing. |
| certificate | ISO9001 |
| Service | OEM service available |
| Main export market | Eastern Europe
Western Europe
North America
Mid Africa
Central America
Asia
Australia |
Qingdao Chifine Machinery Co., Ltd is One Famous Company in China Which Specialized in Various Metal Casting Products with Over 10 Years Experience Located in Qingdao China. It Covers a Comprehensive Range of Forging, Stamping, Sand Casting, Investment Casting, Die Casting and Machining and Was Widely Used in Agriculture Machinery, Motor Vehicle, Architecture, Railway and Engineering Chifine Has Accumulated Important and Valuable Experience in Design, Manufacturing and Customer Service Over These Years We Will Continue to Integrate Our Technical Superiority, Improve Process and Quality to Increase Market Share and Create More Brilliant Future.
Automative Casting Line:
• Material: Grey iron(GG20-GG35); Ductile iron(GGG40-GGG60);
Malleable cast-iron(GTS35-10/45-06/55-04/65-02, CTW35-04/05/06/07).
• Product Size: 0-1000mm.
• Weight: 0.2kg-100kg
Resin Sand Casting
• Material: Grey iron(GG20-GG35); Ductile iron(GGG40-GGG60);
Malleable cast-iron(GTS35-10/45-06/55-04/65-02, CTW35-04/05/06/07).
Steel casting(ASTM/UNS; DIN; JIS; NF; BS; ISO)
• Product Size: 0-1500mm.
• Weight: 10kg-5000kg
Shell Mould Casting
Shell casting is one of resin sand casting process.
It is suitable for thin-wall casting parts, be free from porosity.
• Material: Grey iron(GG20-GG35); Ductile iron(GGG40-GGG60);
Malleable cast-iron(GTS35-10/45-06/55-04/65-02, CTW35-04/05/06/07).
Steel alloy; Aluminum alloy; Copper alloy.
• Product Size: 0-500mm.
• Weight: 50g-100kg.
• Wall thickness: 4-20mm
Lost Wax Casting
• Advanced wax-injection-machine and tool to ensure accurate wax-patten.
• Stable temperature and humidity environment make the wax-patten no deformation.
• Material:
Carbon steel; Stainless steel; Alloy steel.
Grey iron(GG20-GG35).
Ductile iron(GGG40-GGG60);
Malleable cast-iron
(GTS35-10/45-06/55-04/65-02, CTW35-04/05/06/07).
Aluminum alloy; Copper alloy.
• Casting size: 0-500mm.
• Casting weight: 50g-100kg
Stamping and Forging Line
• Stamping and forging equipment: 16T-300T press machine
• Automatic transport forging line
• Material: Carbon steel; Stainless steel; Alloy steel.
Aluminum alloy; Copper alloy.
Machining Shop
Our machining shop located in Qingdao, using the latest CNC equipment to provide our customer with high quality products.
• Horizontal and Vertical Machining Center
• CNC lathe and normal lathe
• CNC drilling and milling Center
• Other assistant equipment
