Continuous Casting Billet Automatic Cut to Length System

Continuous Casting Billet Automatic Cut to Length System

System overview

ZYT billet automatic cut to length system is the pioneering technology of Beijing ZhongYuanTong Science And Technology Co., Ltd. and now it has become the standard technology for continuous casting automatic cut to length system. Non-contact automatic Cut to length system is suitable for a variety of cutting methods of continuous casting machine, a system can distinguish different strand slab 1 to 8, 1 to 2 strand slab. The entire system has less investment, without changing the original production equipment, testing does not affect the production, simple operation, and maintenance-free. The technology extend by our company has been widely used in many steel mills in China and abroad.
 

Equipment type: ZYT-ZPQG-III

System Principle

Through the erection of the roller next to the camera acquiring the image into the computer through the acceleration of the analog video signal processing module and do A / D converter and a digital signal. When the image acquisition to achieve real-time, multi-channel video input, stereo image sequence analysis, motion picture show that simultaneous multiple camera switching, image processing and video signal synchronization combined effect of the treatment completely real-time transmission to meet the complex technological requirements of the scene. Automatically control the cutting equipment, and issue the command: pre-clamp \ clamp \ cutting and other control signals.

Function features

(1)Suitable for a variety of cutting modes, the outside light has no effect on it

(2)Based on the user's site design to send pre-clamping, cutting signals

(3)Online print the production report by use of database production management , including a variety of data statistic of every day in each class

(4) Detection Precision<2mm

(5)For fire cutting machine back to the wrong place, the system has a unique solution to ensure cutting precision

(6)Each strand sent the signals of pre-clamp, clamping, cutting, roll up, roll down cut car return according to the user requirements.

System parameters

Length control accuracy: 5 ~ 10mm

Length range: 2000mm ~ 18000mm

Display: Single, dual or multi-screen

Number of IR camera: 1 to 6 units, each 3 m length need one camera

Control strand number: Billet 1 to 8 strand, slab 1 and 2 strand

Output signal: relay output, AC220V / DC24V to user PLC

Network communication: Standard RJ45 Ethernet interface for communication with the host computer

The role of system composition

(1).Near Camera: near- temperature images obtained and transmitted to the system processor. processor converts images to digital images, through the dynamic temperature image recognition technology, the computer can identify the slab image accurately from the complex background images, so that when the slab length to reach the head of line position, the computer will send cutting the signal.

(2).Signal Generator: used to PLC output signal.

Field Camera installed

Horizontal distance from the camera to the billet: 1 ~ 6 m

The vertical height from Camera to billet: 1 ~ 6 m