Introduction and application
This is the device converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting and is applicable to melting, heating or holding of steel, copper, aluminum, zinc, tin, nickel silver and other ferrous or nonferrous metal and alloy material, as well as heating treatment prior to forging, sintering and tube-bending forming in casting and melting industries.
Performance and features
1. Zero-voltage scanning soft start, start or stop at any time under any state without impact on power supply;
2. Speedy melting, low production cost, low pollution, conforming to environmental protection requirement;
3. Melting directly from low temperature, available for fully emptying of solution, easy change of category of
melting material;
4. Flexibly adjustable power, easy and continuous smooth adjustment, easily controllable temperature, low oxidization loss, uniform
metal content;
5. Furnace shell with cast aluminum ally or steel shell construction, small footprint, easy overturn body, available for selection of electric,
manual, hydraulic or other overturn mode as needed;
6. Contravariant automatic regulation circuit available for matching of load impendence automatically, maintaining good operation without
regulation or compensation of capacitance; power supply with fault diagnosis facilitating service.
===Main Models And Technical Parameters===
Equipment Type
(Furnace capacity) |
Power input
(three-phase four-wire 50/60HZ) |
Power Output |
Melting time
(Minutes) |
Electricity consumption per ton of material (KW) |
Equipment power |
Incoming line voltage |
Into the line current |
Matching transformer |
DC current |
DC voltage |
IF voltage |
IF frequency |
Steel |
Iron |
Copper |
Brass |
Aluminum |
GW--0.05T |
50 KW |
380 V |
80 A |
60 KVA |
100 A |
500 V |
750 V |
1-2.5KHZ |
20-60 |
850 |
800 |
450 |
420 |
470 |
GW--0.1T |
100 KW |
380 V |
160 A |
120 KVA |
200 A |
500 V |
750 V |
1-2.5KHZ |
20-60 |
800 |
750 |
450 |
400 |
460 |
GW--0.2T |
160 KW |
380 V |
256 A |
150 KVA |
320 A |
500 V |
750 V |
1-2.5KHZ |
30-70 |
750 |
700 |
440 |
390 |
450 |
GW--0.25T |
160 KW |
380 V |
256 A |
150 KVA |
320 A |
500 V |
750 V |
1-2.5KHZ |
30-70 |
750 |
700 |
440 |
380 |
440 |
GW--0.3T |
200 KW |
380 V |
320 A |
200 KVA |
400 A |
500 V |
750 V |
1-2.5KHZ |
30-70 |
700 |
650 |
430 |
380 |
430 |
GW--0.45T |
350 KW |
380 V |
560 A |
400 KVA |
560 A |
500 V |
750 V |
0.8 -1.2 KHZ |
30-70 |
650 |
600 |
430 |
370 |
420 |
GW--0.75T |
500 KW |
380 V |
640 A |
600KVA |
800 A |
500 V |
750 V |
1-2.5KHZ |
40-70 |
630 |
580 |
400 |
350 |
420 |
GW--1T |
600 KW |
380 V |
960 A |
630 KVA |
1200A |
500 V |
750 V |
0.7-1KHZ |
40-80 |
600 |
560 |
390 |
340 |
400 |
GW--1.5T |
1000KW |
380 V
660 V |
1600 A
912A |
1250 KVA
1500 KVA |
2000A
1140A |
500 V
880 V |
750 V
1300 V |
0.7-1KHZ |
50-90 |
580 |
530 |
380 |
330 |
370 |
GW--2T |
1250KW |
380 V
660 V |
2000 A
1140 A |
1500 KVA
1800 KVA |
2500A
1430A |
500 V
880 V |
750 V
1300 V |
0.5-1KHZ |
50-90 |
560 |
520 |
370 |
320 |
360 |
GW--3 T |
1500KW |
380 V
660 V |
2400 A
1370 A |
1800 KVA
2000 KVA |
3000A
1710A |
500 V
880 V |
750 V
1300 V |
0.5-1KHZ |
50-90 |
530 |
510 |
350 |
310 |
350 |
GW--5T |
2500KW |
380 V
660 V |
4000 A
2272 A |
3150 KVA
3500 KVA |
3200A
2840A |
780 V
880 V |
1170 V
1300 V |
0.3-1KHZ |
60-120 |
510 |
490 |
340 |
290 |
330 |
GW--10T |
5000KW |
660V |
4560A |
7500 KVA |
5700A |
880 V |
1300 V |
0.3-1KHZ |
80-150 |
500 |
450 |
320 |
260 |
320 |
Furnace temperature: Steel 1650ºC Iron 1450ºC Copper 1150ºC Brass 1000ºC Aluminum 700ºC Zinc 400ºC |
Melting time and power consumption/ton is important to equipment power, raw material shape and weight, operator's skill level and
other elements;
Power parameters shall be subject to steel melting; lower power is required by melting of copper, aluminum, zinc or other material with
low melting point; please consult Hengyang Technical Department for specific data;
Configuration: an intermediate frequency power supply, a capacitor cabinet, an overturn control cabinet, body, two sets of reduction
boxes and supports, two water cooling cables, etc.;
The above data is of standard model. We also provide customized non-standard products with different power or melting speed.
Foshan Hengyang Furnace Manufacturering Co., Ltd. Was established in 1999, located in Foshan city, where is 30 miles away from Guangzhou Airport.
We are one of the largest leading intermediate frequency furnace manufacturers in China. We have been ISO 9001 and CE certified, achieved the quality management of international practice. Our company had been awarded High Quality Product and Faithful Organization Prizes by our government.
Our main product includes Energy Saving Intermediate Frequency Melting Furnace, Intermediate Frequency Induction Furnace, Metal Furnace, Melting Furnace, Induction Heating Furnace etc. Our Product is widely applicable to melting, warming or insulating of steel, cooper, aluminum, zinc, gold, silver or other metal or alloy, heating treatment before forging, sintering and tube-bending forming, and quenching, tempering or other heating of mechanical parts in casting and melting industries.
With strong design, application and manufacturing capacity, hundreds of mechanical processing equipment, a group of experienced engineering technicians who have been engaged in high and intermediate frequency product design and manufacturing for more than 20 years, we have absorbed domestic and international advanced technologies as well as excellent workmanship and reliability of former products based on years of practice and improvement, have been known for rational design, stable performance, easy operation and attractive price across China and have been widely recognized by customers, and have helped our customers to obtain good production and economic benefits. Our products are exported to Europe, Africa, Russia, India, Malaysia, Bangladesh, Korea, Vietnam, Iran, Bahrain, and other country or region.
We are committed to deliver "turnkey" project covering not only quality and reliable products but also application related products but also application related process, technology and operator training for free f charge. We have separate after-sales department to perform regular follow-up service and reassure customers by directly solving of any problem emerged in practical production.
We always follow the business principle of "faithful and down-to-earth" and take "today' S quality, tomorrow' S market" as our operation philosophy to promote goodwill with quality and win public praise with service in fierce market competition bringing both challenge and opportunity. Let' S build a bright future in a sharing and win-win manner. We welcome regular and new customers visit our premises for negotiation. You will be warmly served!
